Beasy Software

BEASY Products: Mechanical Design

The BEASY Mechanical Design module is being used in the automotive, aerospace, pipeline & pressure vessel, biomedical, consumer product, manufacturing, and electronic industries to reduce design time and improve product quality.

  • Contact analysis
  • Thermal/mechanical stress prediction
  • Contact stresses and microslip prediction
  • Wear reduction

 


Accurate prediction of contact stresses and slip

  • Contact reports with detailed surface stresses and slip distances at each nodal location.
  • Integration of contact report results with wear equations
  • Accurate analysis for surface gap/contact problems
  • Accurate surface stresses on curved surfaces (unlike a faceted surface solution)

Reduced Meshing Times

  • Mesh only the surfaces
  • Less elements required on the contact surfaces
  • Self-adaptive contact algorithm for optimal solution

Comprehensive Capabilities

  • Analysis of single and multiple contact surfaces
  • Contact with external rigid surfaces
    Interference fits
  • Friction and frictionless contact states
    Thermal, rotational, and gravity body forces
  • Multiple contact load sequences can be prescribed

Modelling Features

  • Error and convergence reports provide simple and clear interpretation of results
  • Powerful use of problem symmetry to reduce computer time and improve accuracy
  • Simple zoning of problems to improve accuracy, reduce computer time and define regions of varying properties
  • Definition of boundary conditions in global and local co-ordinate systems
  • Combined use of discontinuous and continuous elements makes mesh refinement and grading in areas of interest very simple, keeping model size to a minimum
  • Body loads including point, line sources and forces, volume sources, rotational and acceleration loads

Element Library

  • Complete range of elements including both discontinuous and continuous elements
  • Hierarchical element types allow model refinement without change of mesh
  • For three dimensional problems, quadrilaterals and triangles
  • For two dimensional and axisymmetric problems, lines
  • Tube elements for modelling cylindrical voids in 3D thermal problems
  • All elements have high order shape functions for accurate model representation

Full User Control

  • Free format input data
  • Stop and restart

Contact Simulation

  • Accurate analysis of surface gap/contact problems
  • Analysis of single and multiple contact surfaces
  • General 2D axisymmetric and 3D geometries
  • Coupled stress and thermal analysis
  • Contact with external rigid surfaces
    Interference fit

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Comprehensive loading features are available and the user can simply specify initial gaps or overlaps (interference fit) of the contact surfaces. The automatic contact algorithm takes care of the rest.

Contact models can also be coupled with thermal models to include both stress and thermal effects.


Analysis Features

  • Comprehensive checking of data and of computer resources required ensures that no analysis runs are wasted
  • Local error guides to give clear indication of solution accuracy
  • Evaluation of total force and thermal balance
    Combination of thermal and stress analysis to undertake a thermal stress analysis
  • Efficient and economical solution at as many user-specified “internal points” as required
  • Step-by-step analysis option allows re-analysis to be carried out after minor changes without re-calculation of matrices

Zoning or Substructuring
A model can be split into any number of zones or substructures to represent different components or materials or to simplify the model.

Interface conditions between zones include:-

  • Sliding
  • Interface stiffness coefficients
  • Prescribed added traction
  • Contact or gap
  • Press fit
  • Contact thermal resistance (membrane)
  • Potential jump
  • Prescribed added heat flux
  • Heat transfer to external source or sink

Boundary Conditions and Loading

  • Point and line loads
  • Traction
  • Displacement
  • Support Stiffness
  • Thermal Loading
  • Centrifugal loading
  • Acceleration (including gravity) in any direction
  • Temperature
  • Heat flux
  • Heat transfer coefficient
  • External (ambient temperature)
  • Point, line and volume sources of heat flux

Geometry Features

  • Implicit symmetry about any axis
  • General zoning and substructuring

Material Properties
Stress Properties

  • Isotropic for axisymmetric
  • Isotropic, orthotropic and anisotropic
  • Linear material properties

Thermal Properties

  • Anisotropic, orthotropic and isotropic
  • Isotropic for axisymmetric
  • Linear material properties
  • Cartesian or user defined material co-ordinate system