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Durability Assessment

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Fracture Mechanics is used extensively to predict how cracks will impact the durability and integrity of structures and components.

BEASY Software provides predictive tools to improve product durability. Discover problems during design not during testing:

What size crack will grow?

  • When does a part need replacing?

  • How can the design be modified to increase durability?
Virtual Fracture Testing

Using the BEASY crack modelling technology the behaviour of cracks in complex structures and components can be easily predicted.

Zoom in on the critical areas and model cracks using the real geometry. The models can also be automatically generated from FEM models.

Investigate possible:
  • In service damage
  • Manufacturing defects
  • Material defects
  • Uncertainties in design loads which can lead to crack initiation or growth.
Ensure design integrity using prediction models:
  • What size crack will grow
  • When does a part need replacing
  • How can the design be modified
    to increase durability.

The Devils in the Detail

Details such as holes, fillets, radii, and bosses are where high stresses occur. These details are generally eliminated in finite element models because of the time required for accurate meshing. However these geometric stress risers are often the sites of premature part failure.

BEASY provides the tools to quickly and accurately predict the stress levels and assess the risk of crack growth. Zoom in on those critical life limiting design features

Flaw Assessment

Flaw assessment is frequently required to identify how material inclusions or crack-like flaws will affect durability. In this pplication the growth of an embedded flaw is predicted including details of the growth rate and path. Note how the crack shape adapts to the stress field.

Fracture Mechanics - Crack Shape

Contact, Wear and Fretting

To obtain information on wear or fretting, an accurate model of the contact surface is required. In this application, a fretting test simulation provides accurate data on the slip and stress history on the surfaces.

Fracture Mechanics - Fretting Test Simulation

 

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