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Maritime Cathodic Protection System Design

Cathodic protection has been widely used for protecting structures from corrosion.   The design of Cathodic Protection systems normally relies on a combination of experience, experiemental data and heuristics.  However, problems and failures of Cathodic Protection systems not only has an economic cost, it can also present a threat to life and the environment.

Recent advances in computer modeling have enabled the performance of cathodic protection systems in protecting metallic surfaces to be predicted by simulating the environment and the electrochemical processes on the metallic surfaces.  These advances have been applied on offshore and marine installations such as offshore platforms and ships. 

Corrosion Modelling - Cathodic Protection

Predicting the Cathodic Protection systems in the marine environment is a major application area of computer modelling.  The design of a cathodic protection system is of great interest to defence organisations not only to ensure the integrity of the vessel, but because it contributes to the electric and magnetic signature of the vessel.  Both sacrificial and impressed current cathodic protection (ICCP) systems on oil and gas structures, ships and boats can be modelled. The BEASY software enables the designer to quickly develop a full 3D virtual prototype of the vessel and its Cathodic Protection systems.

Defence - Preventing Corrosion

Using this computer model the designer can assess the performance of both sacrificial and 'active' ICCP systems

  • Optimise the design by varying parameters such as anode location, reference electrode location and number of anodes

  • Investigate interference effects caused by nearby Cathodic Protection systems, electrical sources, docks, pipelines or other metallic structures

  • Determine protection potential, corrosion rates and the life of the Cathodic Protection system

  • Evaluate the effect of different operating environments and how they impact the effectiveness of the Cathodic Protection system

  • Evaluate the performance of the Cathodic Protection system under potential damage scenarios

  • Predict the ICCP Control system behaviour using the ICCPSim software which simulates its transient dynamic response under working condition

  • Model any geometry including ships, boats, pipelines and storage tanks using the
    comprehensive element library.

Performance of Cathodic Protection Systems

Cathodic Proctection - Corrosion ModelingImpact of a Dockside on the Cathodic Protection System

In this application the interference between a ship and the adjacent dock is modelled to provide quantitative data on the level of interference. If the sheet piling is closer to the anode than the section of the ship hull, the current has an alternative path that it may follow. It can travel through a much shorter sea water path to the piling, through the low resistance steel of the piling until it gets close to the ship hull. It then travels through another short sea water path between the piling and the hull to complete the circuit. Unfortunately, where the current leaves the piling to enter the sea water, the steel is unprotected and susceptible to damage by the anodic currents.

The model provides a cost effective way of investigating the best corrosion control strategy without the need for expensive surveys and monitoring.

Cathodic Protection Prediction

In this application, the protection potentials achieved on the ship by the Cathodic Protection system are predicted.

Cathodic Protection - Corrosion Control - Corrosion Management

The user can use the spreadsheet type interface to easily assess the effect of alternative Cathodic Protection system designs, different operating environments and the condition of the hull on the protection provided by the Cathodic Protection system.

 

 

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Maritime Cathodic Protection System Info

Corrosion Terms

  • Cathodic Protection
    Assess the performance of cathodic protection systems using computer modelling.  Simulate possible damage scenarios and obtain quantitative data on the life of the system and the level of protection provided.
  • Corrosion
    Investigate the performance of alternative corrosion control strategies using computer modelling an simulation.  Predict corrosion rates and sensitivity of the design to different materials and control strategies.
  • Corrosion Control
    Evaluate the performance of alternative corrosion control strategies and their sensitivity to environmental parameters and damage scenarios using computer modelling.
  • Corrosion Engineering
    Use computer modelling as an integral part of corrosion engineering to reduce risks and uncertainties.
  • Corrosion Engineering Services
    As part of its corrosion engineering services, BEASY provides modelling and simulation services to enable corrosion control solutions to be validated and optimised.
  • Corrosion Management
    Computer modelling can play an important role in corrosion monitoring by helping to interpret the data and demonstrate the root cause of interference problems for example.  Modelling can be also used as an integral part of a condition based monitoring system.
  • Corrosion Prevention
    Evaluate the performance of alternative corrosion prevention strategies and their sensitivity to environmental parameters and damage scenarios using computer modelling.
  • Corrosion Rates
    Use computer modelling to predict corrosion rates and the expected life of sacrificial anodes.
  • Corrosion Services
    In addition to supplying modelling software, BEASY provides corrosion modelling services to organisations worldwide.  our engineers have experience not only in modelling software but also in its application to enable cost effective models to be quickly developed.
  • Corrosion Software
    BEASY is the most widely used corrosion modelling software with an extensive customer base in defence, oil and gas and utility industries.
  • Galvanic Corrosion
    BEASY corrosion modelling software can be used to simulate galvanic corrosion.  Applications can range from fundamental strudies investigating the behaviour to the assessment of the performance of cathodic protection (CP) systems.
  • Marine Corrosion
    BEASY is widely used to assess marine corrosion associated with ships, offshore structures, pipelines and other applications such as docks.
  • Predicting Corrosion
    Evaluate the performance of alternative corrosion prevention strategies and their sensitivity to environmental parameters and damage scenarios using computer modelling.
  • Steel Corrosion
    Computer modelling can be used to predict corrosion rates associated with steel corrosion as well as predict the performance of sacrificial and impressed anodes designed to protect the steel.

 

 

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