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Oil & Gas Cathodic Protection System Design

Cathodoc Protection - Corrosion Simulation

Cathodic protection has been widely used for protecting structures from corrosion.  

The design of Cathodic Protection systems normally relies on a combination of experience, experiemental data and heuristics. However, problems and failures of Cathodic Protection systems not only has an economic cost, it can also present a threat to life and the environment.

Recent advances in computer modeling have enabled the performance of cathodic protection systems in protecting metallic surfaces to be predicted by simulating the environment and the electrochemical processes on the metallic surfaces. 

These advances have been applied on offshore and marine installations such as offshore platforms and ships. 

BEASY provides the tools to quickly and easily produce a virtual prototype of a pipeline or structure so that the performance of the Cathodic Protection design can be assessed.

Confidence in the design and validation of its performance under difference operating conditions can be obtained using the computer simulation. Therefore, the need for expensive post commissioning surveys and costly repairs can be reduced.

  • Proven track record in the offshore industry
  • Approved validation method for Cathodic Protection designs
  • Increased confidence in your design

 

Optimise Cathodic Protection System Design

BEASY provides the corrosion engineer with the ability to model the performance of a Cathodic Protection system and to modify the key parameters to achieve maximum protection of the structure.  Stray currents from other sources (such as ships nearby, tanks, etc.) can interfere with the operation of the Cathodic Protection system and reduce its ability to inhibit corrosion, and in some cases, reverse the Cathodic Protection process and accelerate corrosion in sections of the structure.

 

Interference Reduction

It is difficult to imagine how many different kinds of electrical impulses surge through the underground environment today. Power lines, transit rail lines, communication cables and industrial plant foundations are just a few of the contributors to this buried infrastructural nervous system.  In the past, predicting Cathodic Protection interference before a Cathodic Protection system was installed was difficult. 

Mitigating unwanted Cathodic Protection interference was a task of adopting very conservative designs combined with extensive post-commissioning programmes of measuring potential shifts on foreign structures.  Moreover, defining a criterion for Cathodic Protection interference in terms of a potential shift is fraught with danger. In some cases a particular potential shift may pose a serious threat while in other circumstances the same shift may be insignificant.

With BEASY, interference between adjacent pipelines can be predicted. In this application the impact of a coating holiday on the protection potentials is identified. BEASY provides the tools to understand this complex system and predict how pipeline and storage tank cathode protection systems will perform. BEASY quantifies the interference and enables easy modification of the Cathodic Protection design to reduce these effects. Detailed data on potential shifts and current demand are computed.

Cathodic Protection Design

 

Offshore Structures

FEM type structural models can be automatically converted into BEASY corrosion models using the FEM interface. Special tools are also available to add sacrificial anodes to a structure.

 

Anode Performance

Detailed information is obtained on the performance of the anodes. For example, the anode consumption rate, life expectancy and remaining life is redicted for sacrificial anodes.

Cathodic Protection - Corrosion Model

Download Corrosion and Cathodic Protection Brochure

 

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Oil and Gas Cathodic Protection System Info

Corrosion Terms

  • Cathodic Protection
    Assess the performance of cathodic protection systems using computer modelling.  Simulate possible damage scenarios and obtain quantitative data on the life of the system and the level of protection provided.
  • Corrosion
    Investigate the performance of alternative corrosion control strategies using computer modelling an simulation.  Predict corrosion rates and sensitivity of the design to different materials and control strategies.
  • Corrosion Control
    Evaluate the performance of alternative corrosion control strategies and their sensitivity to environmental parameters and damage scenarios using computer modelling.
  • Corrosion Engineering
    Use computer modelling as an integral part of corrosion engineering to reduce risks and uncertainties.
  • Corrosion Engineering Services
    As part of its corrosion engineering services, BEASY provides modelling and simulation services to enable corrosion control solutions to be validated and optimised.
  • Corrosion Management
    Computer modelling can play an important role in corrosion monitoring by helping to interpret the data and demonstrate the root cause of interference problems for example.  Modelling can be also used as an integral part of a condition based monitoring system.
  • Corrosion Prevention
    Evaluate the performance of alternative corrosion prevention strategies and their sensitivity to environmental parameters and damage scenarios using computer modelling.
  • Corrosion Rates
    Use computer modelling to predict corrosion rates and the expected life of sacrificial anodes.
  • Corrosion Services
    In addition to supplying modelling software, BEASY provides corrosion modelling services to organisations worldwide.  our engineers have experience not only in modelling software but also in its application to enable cost effective models to be quickly developed.
  • Corrosion Software
    BEASY is the most widely used corrosion modelling software with an extensive customer base in defence, oil and gas and utility industries.
  • Galvanic Corrosion
    BEASY corrosion modelling software can be used to simulate galvanic corrosion.  Applications can range from fundamental strudies investigating the behaviour to the assessment of the performance of cathodic protection (CP) systems.
  • Marine Corrosion
    BEASY is widely used to assess marine corrosion associated with ships, offshore structures, pipelines and other applications such as docks.
  • Predicting Corrosion
    Evaluate the performance of alternative corrosion prevention strategies and their sensitivity to environmental parameters and damage scenarios using computer modelling.
  • Steel Corrosion
    Computer modelling can be used to predict corrosion rates associated with steel corrosion as well as predict the performance of sacrificial and impressed anodes designed to protect the steel.

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