Beasy Software

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Electrocoating Software

BEASY predicts how effective an Electrocoating process is at providing the required paint thickness without the need for pilot studies or full scale tests. With the software you can create a virtual prototype of the process and optimise the parameters to achieve the required film build.

  • Reduce prototyping costs
  • Improve product quality and reduce risk
  • Use as an upfront design tool to optimise corrosion and structural integrity
  • Predict the paint film thickness
  • Ensure coating in recessed areas
  • Optimise anode cell placement and line speed
  • Predict paint usage for different process conditions

Unique Experience
The BEASY team bring together over twenty years experience in electrochemical modelling and practical experience in paint coating technology. Therefore we can provide not only modelling tools but also expert advice on their application to bring real world business benefits.

Predict Paint aint Thickness
The model simulates the electrochemical process and the electric fields to enable the film thickness to be predicted. Based on easily performed experimental tests to obtain the paint characteristics, the voltage and the current fields can be predicted which determine the paint film thickness.

Reduce Prototyping Costs
Testing on a virtual process is much less costly and safer than a real one. The paint, process design and product design can be optimised using the computer model as the impact of changes can be predicted very quickly and easily. In the case of assessing the coating of a vehicle the savings of one prototype can pay for the investment in the modelling many times over.

Optimise Anode Cell Placement and Line Speed
Create a virtual model of your bath to optimise the process parameters.

Save Paint
Use the model to determine the minimum paint usage to achieve the target paint thickness.

Ensure Coating in Recessed Areas
One of the most difficult tasks is to ensure that adequate coating is achieved in recessed or difficult to reach areas. Modelling provides the answer to this problem by predicting the paint thickness even with very complex geometric parts.

Simply change the process parameters or even the design of the part itself and see the results.

Upfront DesignTool
Avoid last minute changes to your product to enable adequate coating of difficult to reach areas. Create a model as part of your product design process to enable the corrosion integrity to be assured without compromising the structural integrity. Informed upfront decision making saves money by reducing last minute changes and expensive prototypes.

Improve Quality and Reduce Risk
Use the virtual model to reduce the risks in the process. Ensure that the target film thickness is achieved under all the process viabilities and tolerances.

Computer Requirements:
Windows NT, 2000, XP or
Unix Workstation.
BEASY is compatible with
existing modelling tools
such as PATRAN and
IDEAS.
Windows users can also
use BEASY’s own
modelling tools.

 


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