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BEASY Technical Papers

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6.0 Applications

 

6.1 Automotive


(272KB) Simulation of wheel-rail damage Top
Matthew Rudas, John Baynham, Robert A Adey

Wheel-Rail systems are inherently subject to damage caused by the rolling contact and slip stick behaviour between the wheel and the rail. Damage typically manifests itself as wear or crack initiation and growth in the rail. In order to accurately predict this phenomena an accurate understanding of the contact mechanics and crack behaviour is required. In this paper a methodology based on BEM is presented which enables these type of problems to be simulated. Two applications are presented. In the first the wear of an auxiliary rail is predicted and in the second the growth of a crack in the rail due to the rolling contact is predicted.

 

(362KB) Analysis of a new concept in spline design for transmission output shafts Top
Kin S. Yeung

The performance of an output shaft can be improved by adding a taper in the axial direction to its external spline. The optimal taper depends on the design torque and the stress criterion. The largest maximum principal stress in the shaft can be reduced by as much as 15% if the spline is tapered 0.54o. This type of reduction in stress would typically result in greater than a factor of two improvement in fatigue life. Conversely, it can be viewed as increasing the maximum spline fatigue load by 15%.

 

(303KB) New computational and experimental stress analysis method for the design decision of optimum piston configuration of production engines Top
Hideo Okamoto, Nobou Anno, Tamotu Itoh

In response to new customer needs in recent years, development efforts to car engines are now being directed toward higher loads, speeds and through the adoption of turbo chargers and other types of superchargers. Requirements for a lower Emission (EM) and better fuel Economy (FE) must also be satisfied in order to cope with the environmental problems such as the greenhouse effect and acid rain.

 

(424KB) Stress analysis of engine components using the Boundary Element Method Top
Junichi Sugita, Tamotsu Itoh , IASCOME, Proc. of BTEC 92, 1992.

Stress analysis through the Finite Element Method (FEM) is widely utilized to design and evaluate engine parts. However, it requires much rime to produce models with complicated three-dimensional profiles. There are also many cases in which it is difficult to use the FEM system during the development stage. We developed a new stress analysis system combining the Boundary Element Method (BEM) with a pre/post-processor. BEM is faster al producing models and is more flexible in allowing for design modifications.

 

(492KB) Engine component design system using Boundary Element Method Top
J. Sugita, T. Itoh, T.Abe.

Analyses through the application of the Finite Element Method (FEM) have been most widely utilized for the design and evaluation of engine parts. However, it requires a long time to produce models that have complicated three-dimensional profiles. Due to this disadvantage, it is difficult to use the FEM system in developmental stages. We developed a new design system combining the Boundary Element Method (BEM) with a pre/post-processor.

 

6.2 Aerospace


(1,479KB) Impact of the Boundary Element Method on engineering quality and productivity Top
A. Wanderlingh

Two extremely important challenges confronting the aerospace industry in the 1990’s, and beyond, is its ability to produce high quality products and, to deliver them to market rapidly. When one considers the enormous global social changes taking place, such as, the newly unified Europe in 1992, and the opening up of the Eastern Bloc and Asian markets, the incentives to the aerospace industry become quite clear. That is, the companies that are the first, with the best, will capture the largest market share.

 

(455KB) BEASY used for optimization of rotor stress Top
Paul R. Hearn

A stress analysis has been performed on a ceramic vane pump rotor to determine cyclic life. Ceramics were chosen for the rotor due to the corrosive nature of the application as well as its good wear resistance. Due to the brittle nature of the ceramics and the desire to accurately predict cyclic life, determination of the peak elastic stress was a major concern. Finite element analysis, namely MSC/NASTRAN, was initially chosen for the analysis.

 

(136KB) The appropriate use of boundary elements in the aircraft gas turbine business Top
Gareth H. Richards

Boundary Element techniques have been introduced at General Electric Aircraft Engines (GEAE) to improve productivity In the analysis of a large class of structural problems. This paper examines the business reasons that motivated this introduction, stressing the principle that the most appropriate analysis tool should be selected for a given task. The practical obstacles to achieving the maximum potential benefit from these techniques are discussed.

 

(384KB) Technical Note: Comparison of boundary element and finite element methods for linear stress analysis - technical program results Top
A.I. Wanderlingh , Engineering Analysis, Vol 3, No. 3, 1986.

Over the years, engineering organisations have become increasingly dedicated to improving productivity through the use of high-speed computers, computer-aided design and manufacturing (CAD/CAM) techniques and computer-analysis methods such as the Finite Element Method. Despite the analytical method's substantial impact on productivity, three limiting factors persist: (1) the difficulty in identifying connectivity errors, particularly in 3D models, (2) the need to discretize the entire volume of a structure, and (3) the density of the mesh needed to obtain accurate surface stresses.

 

(137KB) Fatigue Crack Growth Simulation for Complex Three-dimensional Geometry and Loading Top
Thomas J. Curtin, Robert A. Adey, John M.W. Baynham and Philip Marais

The focus of this paper is on the implementation of the boundary element method to investigate the impact of cracks in aerospace components. The theoretical background of the boundary element based fracture mechanics algorithms is discussed and the capability of the method is illustrated with applications pertinent to the aerospace industry. The methodology and applications discussed in this paper are based on the BEASY Fatigue and Crack Growth software developed by BEASY The boundary element method utilized in the software is well suited for simulating fracture and crack propagation.

 

6.3 Biomedical


(237KB) SULLA VALUTAZIONE NUMERICA DELLE CONDIZIONI ELASTOSTATICHE DI UN IMPIANTO DENTARIO ENDOSSEO Top
E. Armentani, F. Caputo jr., R. Citarella, R. Esposito, M. Infante, G. Lavorgna

This work faces the numerical problems related to the calculation of stress and strain distribution induced by a dental implant in the surrounding mandibular bone, by using parametric BEM and FEM on varius implant shapes and biological conditions. This work, mainly based on methodological aspect, highlights the opportunity to get accurate assesment of the stress-strain results on the bone implant interface, that is the most critical area caused by the mastication forces.

 

(341KB) Some applications of Boundary Element Method in Biomedicine Top
C.A. Brebbia and J.M.W.Baynham

This paper describes some applications of the Boundary Element Method (BEM) [1][2] to simulate biomedical problems. The BEM has developed into a powerful tool for engineering analysis, but most applications of the new technique are in the fields of mechanical and aerospace engineering. Other important cases are for the study of electrical and fluid flow problems, and the range of applications is extending from day to day.

 

6.4 Electrical and Electronics


(361KB) Use of electric analogy for the determination of the soil permeability from field tests Top
Lafhaj Z., Shahrour I. & Dauphin J.Y.

This paper is concerned with the evaluation of the shape factor by means of the electric analogy. This factor is used for the determination of the soil permeability from field tests. After a description of the experimental device, we present the methodology followed for the determination of the shape factor. Then, we study the influence, on this factor, of some parameters such as the position of the infiltration cavity in the soil layer and the presence of an obstacle or of heterogeneity near the cavity.

 

(546KB) Modelling of permanent magnets with the Boundary Element method Top
R. Roeckelein, H.A.M. v.d. Berg, Engineering Analysis with Boundary Elements, Vol, 7, No. 3, 1990.

When Boundary Element Methods are exploited for the numerical calculation of linear magnetostatic fields, a vector potential formulation is mostly applied to deal with two-dimensional problems whereas scalar potentials seem to be more suitable for three-dimensional situations. This paper shows how permanent magnets can be modelled in this environment. The source terms arising from permanent magnets consist of a curl or divergence of the magnetization depending upon the formulation.

 

(510KB) Improvement in thermal properties of multi-beam laser diode array Top
Setsuko Murata, Kazutoshi Nishimura, Proc. Int. Symp. on Optical Memory, Japanese Journal of Applied Physics, Vol. 28, Supplement 28-3, pp65-170, 1989.



Improvement in thermal performance of a high-density laser diode array including mutual thermal interactions is examined. Three-dimensional thermal analysis of a 50-micro-m-spaced 5-beam junction-down mounted laser diode array is performed on a practically scaled model, using the Boundary Element Method. The thermally dominant components are the chip and submount. The dominant heat flow route is also shown. A new structure is proposed that combines a high thermal conductive submount, a thin cap layer, and a heat-pass-wire, which acts as a bypass.

 

(392KB) A simple new laser diode array model for thermal interaction analysis Top
Setsuko Murata, Kazutoshi Nishimura , J Appl. Phys. Vol. 70, No. 9, 1991.

A simple new laser diode array model using the boundary element method is presented. This model—which needs few boundary elements and little calculation time-represents a multilayer chip as a single-layer chip and distributed heat sources as a line heat source in the center of an active region, and neglects the grooves between array elements. For three types of laser diode array chips with element spacing greater than 50-micro-m, the simple model estimates thermal interactions to within 2%.

 

(543KB) The boundary element method for electromagnetic problems Top
C.A. Brebia, R. Magureanu, Engineering Analysis, Vol. 4, No. 4, 1987.

The boundary element method has been successfully applied to a variety of problems in engineering, particularly to analyse thermal and elastostatics problems. More recently the range of applications has been extended considerably to cover a whole range of solid and fluid mechanics problems. The main attraction of the method is the simplicity of the data required to solve the problem, as only the surface of the body needs to be discretised.

 

(397KB) Thermal Analysis of solid-state devices using the Boundary Element Method Top
Chin C. Lee, Arthur L. Palisoc, John M.W. Baynham, IEEE Transactions on Electron devices, Vol. 35, No. 7, 1988.

Thermal analysis of two-dimensional and three-dimensional two-layer device structures have been carried out using the boundary element method (BEM). The resulting thermal profiles agree very well with those obtained using analytical solutions. This agreement indicates not only the accuracy of the BEM but also the correct derivation of the analytical solutions.

 

6.5 Geomechanics and Geophysical


(170KB) Modelling Underground Mines for Rock Stability Assessment Using Boundary Elements.  A New Approach for Large Scale Problems Top

Robert A Adey, Andrea Calaon

 

The Boundary Element Method has been applied to calculate stress distribution and stability of underground mines for disposal of chemical waste. A case similar to the Stripa mine in Sweden has been considered. The rock mass was granite, with major fracture zones represented by three families of planes mutually orthogonal and 100 meters distant from each other. The pre and post processor GiD [3] and the Boundary Element software BEASY [2] have been used for model preparation, solution and result post processing.

 

(1,572KB) Three-dimensional elastic earthquake modelling based on integrated seismological and InSAR data: thhe Mw = 7.2 Nuweiba earthquake, gulf of Elat/Aqaba 1995 November Top
The Nuweiba earthquake (1995 November 22; Mw = 7.2), the largest seismic event along the Dead Sea Transform (DST) in at least 160 yr, ruptured 45-50km along the Aragonese segment of the left-stepping strike-slip fault system occupying the gulf of Elat/Aqaba (southern segment of the DST).

 

(2,079KB) Three-dimensional models of deformation near strike-slip faults Top

We use three-dimensional elastic models to help guide the kinematic interpretation of crustal deformation associated with strike-slip faults. Deformation of the brittle upper crust in the vicinity of strike-slip fault systems is modeled with the assumption that upper crustal deformation is driven by the relative plate motion in the upper mantle. The driving motion is represented by displacement that is specified on the bottom.of a 15-km-thick elastic upper crust everywhere except in a zone of finite width in the vicinity of the faults, which we term the “shear zone.”

 

(333KB) Scale dependency in rock strength Top
R.A. Adey , R. Pusch, Engineering Geology, Vol 53, No. 25, 1999.

It has long been recognised that the size of a rock sample can have a significant impact on the strength recorded of the sample. In this paper the scale dependence caused by the presence of larger weaknesses when the sample volume increases is investigated. An approach based on linear elastic fracture mechanics is proposed to define the behaviour and results are presented.

 

6.6 Microstructure and Microsystem

 

(253KB) Mechanical design simulation of microsystems and microstructures Top
R.A. Adey

This paper describes work being carried out on the development of an integrated environment for the analysis and simulation of microsystem and microstructure devices, components and processes. The objective being to shorten the time to design new products, reduce the cost of development, increase quality and reliability and finalise a product specification at the design stage to eliminate the need for expensive prototypes.

 

6.7 Fluid Sloshing


(354KB) Analysis of fluid structure interaction of spacecraft's fluid tanks using Combined Boundary Element and Finite Element Methods Top
S.M. Niku, R.A. Adey, M. Klein, W. Taicher, M. Fries , Proc, Internat. Conf.: Spacecraft Structures and Mechanical Testing, Noordwijk, The Netherlands, 1991.

The fluid tanks play an important role in the dynamic behaviour of spacecraft as they carry fuels which may take up to 50% of the total spacecraft mass. The fluid tanks are therefore needed to be adequately modeled in order to obtain an accurate prediction of spacecraft dynamic behaviour. This paper presents an algorithm by which a Boundary Element and a Finite Element systems are combined to solve the problems of fluid - structure interaction of fluid tanks. The fluid is assumed to be incompressible and motion limited to small amplitudes.

 

(354KB) Analysis of the behavior of liquid filled tanks by Coupling Boundary Element and Finite Element Methods Top
M. Klien, S.M. Niku, R.A. Adey, A. Kreis

In this work, the general purpose BEM system BEASY has been coupled with the FEM system (ASKA). The model is initially generated within a general modeller like PATRAN which is capable of describing the whole structure. The overall fluid's data is then extracted automatically and passed to (BEASY) where the computations of mass and stiffness matrices are carried out. The BEM generated matrices representing the fluid are then transformed and combined with those of the structure obtained using BE analysis. The overall process is currently compatible with the ASKA finite element system only but could be easily extended to work with most general purposes FE systems.